"In this Special Series written in collaboration with René at CarboProject.de, I document the 1:1 CSL carbon diffuser.
I cover the entire ideation, development, master & negative mold production process along with my unboxing impressions, DIY fitment and professional fitment.
This entry documents the backstory to this successful crowdfunding, and why it matters."
The ridge-less design.
Suppliers of 1:1 CSL carbon diffusers are none existent as of today or others just plain don't have the tooling & data to do it right.
René @ CarboProject had a CSL diffuser with a slight design change that smooths out the ridge in between the carbon and painted section to avoid IP issues with BMW in Europe.
It was introduced in 2021 and was fitted by a few members of EuroConnex.
The 1:1 Crowdfunding Project
I was finally able to convince René @ CarboProject to consider the project and create some time in his production schedule for something new.
The project involves opening up a new carbon fiber mold for the production of this design instead of his older slightly different design to avoid IP issues with BMW in Europe.
I can go into little details about this - René will not simply be using an OEM CSL diffuser to create a negative mold.
What I can tell you is he had already produced a prototype way back in the days and settled on making the slight design change mentioned above.
OEM matching pre-preg carbon.
The learnings from the initial batches
This project will incorporate many of the learnings from the initial batches of the previous CSL diffuser of René.
More foam, more bubble wrapping, more paper, thicker cardboard boxes. It increases shipping & packaging prices a bit.
It's a no brainer trade off considering 1/5 of the initial diffusers were trashed UPS and incurred some form of damages to the paint, carbon or mounting clips.
Color Matching is still available
Color matching remains available and is very affordable alternative to getting it painted locally as it fits within René's fabrication process.
The paint line will be dictated by the ridge unlike his previous design which left more leeway.
This is for the guys that want complete control over their paint process: preparation, paint line, color matching and paint finish.
Up next: taking you behind the scenes on the various steps to the master mold creation process.